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Parts List
NP-2250-ALS-SA Air Lubrication System For Davenport® Model B NP-A-2835 Straight Tubing Adapter Body NP-B-3841 Low Pressure Gauge (0-30 PSI) NP-B-4582 High Pressure Gauge (0-100 PSI) NP-B-5768 15" Long Flex Line NP-E-7-1 Oil Hole Seal NP-E31 Flashing Light NP-E32 Horn NP-E33 Horn Gasket NP-E36-4 Female Reducer NP-E37-4 Sealing Fitting NP-E38 LTSR Connector NP-M10-8 HexFlange Screw (1/4-20 X 1) Replaces NP 2250-180 NP-5C-25-CP 5/32" Copper Tubing NP-MH-100-ALSA Front Box (Air Lube) NP-2098-ALS-SA Std. (9/16") Outer Spindle w/ Front Box (Air Lube) NP-2102-ALS-SA Over Size Outer Spindle w/ Front Box (Air Lube) NP-834-10-14 1/4-24 x 7/8" Fillister Head Screw NP-2446-156104CU-29 Low Pressure Copper Tube (29" Length) NP-2446-32 Sleeve NP-2446-33 Nut NP-2446-34 Bushing NP-2446-35 Seal Plug NP-2446-36 Adapter NP-2250-10 Air Box-Casting NP-2250-20 Bolt Circle End Cap NP-2250-30 Front End Cap NP-2250-40 Filter Element NP-2250-50-U Filter Assembly Universal NP-2250-70 Fill Neck NP-2250-80 Fill Cap NP-2250-80-PG Fill Cap Pressure Gage NP-2250-90 Fill Cap O-Ring Seal NP-2250-100 Ball Valve NP-2250-110 O-Ring (Seal Filter And Base of Fill Neck) NP-2250-120 Plastic Face NP-2250-120-PP Plastic Face PP NP-2250-130 Bracket Set NP-2250-140 Lube Block Air Box NP-2250-150 Lube Block Belt Housing NP-2250-160 Lube Block Revolving Head NP-2250-170 Lube Block Interconnector NP-2250-190 10-32 x 3/8" Button Head Screw NP-2250-210 Top Cover NP-2250-215 Top Cover Seal NP-2250-220 Back Cover Long NP-2250-225 Back Cover Short NP-2250-230 Optional Filter NP-2250-240 4-40 x 1/2" Button Head Cap Screw NP-2250-250 Valve Clevis NP-2250-270 Rear Control Unit NP-2250-280 Front Control Unit NP-2250-290 Terminal Strip (Air Box) NP-2250-300 10-32 x 1/4" Button Head Cap Screw NP-2250-305 Solenoid Valve (component of NP-2250-330) NP-2250-306 Coil (component of NP-2250-310 and or NP-330) NP-2250-310 Solenoid Valve W/ Coil Complete (main air off) NP-2250-320 Solenoid Valve (component of NP-2250-310) NP-2250-330 Solenoid Valve W/ Coil Complete (cyclic high pressure lubrication on) NP-2250-340 Solenoid Valve Bracket NP-2250-350 Tag NP-2250-355 Tag - Psi- Set NP-2250-360 1/8" MPT x 1/8" FPT Street Elbow NP-2250-370 1/8" MPT x 3/4" Close Nipple NP-2250-375 Hose Barb 90 DEG Elbow NP-2250-380 Pressure Switch NP-2250-390 1/8" FPT Brass Tee NP-2250-395 Low Pressure Switch NP-2250-410- 1/4" Poly Flow Tubing NP-2250-420 1/8" MPT X 1/4 Tube 90 DEG Elbow NP-2250-430 1/8 MPT X 1/4 Tube Connector NP-2250-440 Pressure Regulator Air NP-2250-445 Pressure Regulator Oil NP-2250-460 Mounting Bracket Air Regulator NP-2250-470 Aluminum Panel Nut NP-2250-480 Float Switch (Three Per Assembly) NP-2250-520 Mounting Bolt Insert NP-2250-525 Mounting Bolt Insert O-Ring NP-2250-530 Replacement Filter (Optional Filter) NP-2250-600 Wall Mounting Bracket (Optional Filter) NP-2250-710 Solid State Timer (OFF - ON Recycling) NP-2250-720 Solid State Relay (Normally Closed) NP-2250-730 Air Lube Wiring (AC) Diagram NP-2250-800 Cable (10' length) NP-2250-810 Soft Shell Cab Receptacle NP-2250-820 Soft Shell Cab Socket NP-2250-830 Soft Shell Box Plug NP-2250-840 Soft Shell Box Pin NP-2250-850 Cable Assembly (Air Box) NP-2250-860 Cabinet Cable Assembly NP-2250-870 Terminal Strip (Control Cabinet) NP-2250-880 Plastic Sleeve NP-2250-890 Brass Nut (Hex)
Air Lubricating System Obsolete Parts
NP-2250-385 Boot NP-2250-610 Time Delay Relay $ 125.00
NP-2250-620 8 Pin Relay Socket $ 12.00
NP-2250-710 Solid State Timer (OFF - ON Recycling) $ 86.00NP-2250-711 Vtp On (Time Minutes) $ 24.00NP-2250-712 Vtp Off (Time Seconds) $ 24.00NP-2250-50 Filter Assembly Front Head Boss $ 135.00NP-2250-55 Filter Assembly Rear Head Boss $ 135.00NP-2250-56 Filter Assembly Main Machine $ 135.00NP-2250-20-50-56 Back End Cap (1/8 NPT Pressure Port) $ 60.00NP-2250-20-55 Back End Cap (5/16 UNS Pressure Port) $ 60.00NP-2250-
NP-2250-
INITIAL INSTALLATION INSTRUCTIONS
1. This machine requires a 1/4 inch diameter air line with dry air from an air dryer. Any moisture in the air can damage the lube system.
2. It may be necessary to provide a coalescing filter if the air dryer does not prove to be efficient enough. (Call Nowak for currently used filter & pricing)
3. Minimum Air Pressure 80 P.S. I. 2-4 Cubic Feet Per Minute Required We used an infrared thermometer Raytek Model ST2 (provided). The distance from the bronze spindle bearing to the nose of the Sensor was approximately 8 inches. Moving the infrared thermometer closer or further away will change the temperature readings. Using the infrared thermometer will allow the operator to determine how rapidly the spindle speed of the machine can be picked up to the max RPM required for the job. We would like to caution you that the spindle break in period of an air lube machine is longer. Initially monitor spindle temperatures and if dramatic increase in a spindle temperature occurs stop the machine and immediately notify Nowak Products Inc. Please be careful because once the damage is done it is difficult to repair.
4. Turn on the disconnect switch on the outside of the main electrical panel. Please wait approximately one minute for the air lube system to come up to pressure, and air bubbles start to show around the front of the Revolving Head Boss (O.D.) To turn off the machine at the end of the day the disconnect must be turned off to shut down the air lube system, or it will pump itself dry of oil.
START UP INSTRUCTIONS FOR ALS-SA & (Optional) CSDP-SA
To start the machine in the morning (Cold Starting)
1. Fill the oil tank with Mobil DTE 26- 20 Weight Oil. ( SHELL Tellus 68 or TEXACO Rando 68)
2. Note: The disconnect switch must be used to shutoff the Air Lube System as well as the Cycle Select Drive. The stop button will not shut off the machine as before.
3. Set cycle select switch to 45 cycle. Run machine for approximately 1 hour, or until machine gets to running temperature. Parts can be made on the machine while it is warming up. 110-120F degrees at 85 degrees room temperature.
4. Use the infrared thermometer Raytek Model RT2. Point the Sensor at the bronze spindle bearings as the machine idexes. Keep the Sensor consistantly 8 inches away. Moving the infrared thermometer closer or further away will change the temperature readings dramatically.
5. Turn the cycle select switch to the correct numbers of cycles for the job.
6. Run the machine, continually checking the spindle temperature to make sure they do not overheat.
7. To refill the air lube tank the machine must be stopped. The tanks cannot be filled while the machine is running. Shutoff the air to the machine by the ball valve. Gently start to open the top of the fill spout (right hand thread). You may feel air rushing past your fingers. Allow the the tank to completely release all the air before filling the tank. Repeat Step # 1.
8. Replace the fill cap do not over tighten O-ring seal.
9. Turn ball valve back on.
10. Machine is ready to run.
The same instructions apply to a machine with a standard main drive motor configuration.
For further lube cycle information see NP-2250-730